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6.4 齿轮检验
6.4.1 齿轮的检验项目
GB/Z 18620.1—2008和GB/Z 18620.2—2008分别给出了圆柱齿轮轮齿同侧齿面的检验实施规范和径向综合偏差、径向跳动、齿厚和侧隙的检验实施规范,作为GB/T 10095.1—2008和GB/T 10095.2—2008的补充,它提供了齿轮检测方法和测量结果分析方面的建议。
各种轮齿要素的检验,需要多种测量仪器。首先必须保证在涉及齿轮旋转的所有测量过程中,齿轮实际工作的轴线应与测量过程中旋转轴线相重合。
在检验中,没有必要测量全部轮齿要素的偏差,因为其中有些要素对于特定齿轮的功能并没有明显的影响;另外,有些测量项目可以代替另一些项目。例如切向综合偏差检验能代替齿距偏差的检验,径向综合偏差能代替径向跳动检验。然而应注意的是测量项目的增减,必须由供需双方协商确定。
齿轮的齿距偏差、齿廓偏差、螺旋线偏差、切向综合偏差、径向综合偏差及径向跳动公差的检验要求见表15-1-51。
表15-1-51 齿轮偏差的检验要求
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00259002.jpg?sign=1739259504-VZEh7ctojIHseGTO9uxQp3EExU7BkML6-0-b4c550cb6c91b3cf6b92526c78917b1c)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00260001.jpg?sign=1739259504-agGwEn2AX1F6ohSK1ujR7oHC7hxx3Rcm-0-10313b92d291da1b53893a58cd6f84b8)
标准没有规定齿轮的公差组和检验组。对产品齿轮可采用两种不同的检验形式来评定和验收其制造质量。一种检验形式是综合检验,另一种是单项检验,但两种检验形式不能同时采用。
①综合检验 其检验项目有:与
。
②单项检验 按照齿轮的使用要求,可选择下列检验组中的一组来评定和验收齿轮精度:
a.fpt、Fp、Fα、Fβ、Fr;
b.fpt、fpk、Fp、Fα、Fβ、Fr;
c.fpt、Fr(仅用于10~12级);
d.、
(有协议要求时)。
6.4.2 5级精度的齿轮公差的计算公式
5级精度齿轮的齿距偏差、齿廓偏差、螺旋线偏差、切向综合偏差、径向综合偏差及径向跳动公差计算式及使用说明见表15-1-52。
表15-1-52 齿轮精度公差计算及使用说明
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00261001.jpg?sign=1739259504-DoF4glxNvGJmxLuOUSiN0tgrmsI30fSs-0-f8b4f550015d8ecb40c3aad6f7d8ae79)
6.4.3 齿轮的公差
齿轮的单个齿距偏差±fpt、齿距累积总偏差Fp分别见表15-1-53和表15-1-54;齿廓总偏差Fα、齿廓形状偏差ffα、齿廓倾斜偏差±fHα分别见表15-1-55~表15-1-57;螺旋线总偏差Fβ、螺旋线形状偏差ffβ及螺旋线倾斜偏差±fHβ见表15-1-58和表15-1-59;一齿切向综合偏差(测量一齿切向综合偏差
时,其值受总重合度εγ影响,故标准给出了
值)见表15-1-60;径向综合偏差
、一齿径向综合偏差
见表15-1-61和表15-1-62;径向跳动公差Fr见表15-1-63。
表15-1-53 单个齿距偏差±fpt
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00261002.jpg?sign=1739259504-Ygnqp0p5JuwQdUdR6hVAhYD3EgIcokLw-0-7e21823d58f4cbe6d1c38262ce0c4ae5)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00262001.jpg?sign=1739259504-GWznQCCmiFjFVpDjMwaJTon7zd9StwAy-0-a84ddd6c447abe89ddb4fbc1a05b35e2)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00263001.jpg?sign=1739259504-HePYbrTJnaQjQCbxrT7DOL087H4wCHbz-0-042b379c4447f77641fbdf1977698226)
表15-1-54 齿距累积总偏差Fp
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00263002.jpg?sign=1739259504-MJ2w5aPW6dtgIRnucrIrziEUow0gUpin-0-952a98de6d0c492265439ea7514c9ca5)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00264001.jpg?sign=1739259504-kvA1p2541ahIY8Gh3umkmSSkdkgb3QXF-0-e7efb805bf39237f127b995affd65655)
表15-1-55 齿廓总偏差Fα
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00264002.jpg?sign=1739259504-SPO3PhksreLWW9Jkdo5x7ywVbXyHUv2d-0-724746c21a8df3a60bf227408c47fc3c)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00265001.jpg?sign=1739259504-5ayN7kopJz9e6Eqc7obyNnZVN281sS7s-0-c9f372c791dcd5741921f30094e7ce11)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00266001.jpg?sign=1739259504-u7ciWiuwEqMdKOqygW7zrHqv6gdjUY3j-0-25c9f346613222980c744ae88b5f8e4e)
表15-1-56 齿廓形状偏差ffα
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00266002.jpg?sign=1739259504-so9OqKiv8OfoQcNVMJaOSgvw4YJ6JhnX-0-8013ec15b15df671c914881063020049)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00267001.jpg?sign=1739259504-qEOI0xoj7fDfFftp0QqicTwNTiiZv88V-0-5a9357c90e896f0ed8125a8d39e1e0aa)
表15-1-57 齿廓倾斜偏差±fHα
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00268001.jpg?sign=1739259504-nrC12wDRTcWb2HnhKWZRNEpHtvERMeYO-0-d6e93d478169b7a0c006a50229e64563)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00269001.jpg?sign=1739259504-kRdKppdX6pIM02PJg4JqLoFd8ctBM36x-0-5578986f62448d0198bbbb3575a02add)
表15-1-58 螺旋线总偏差Fβ
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00269002.jpg?sign=1739259504-Q37KchPCgYfSO3SDY6x3ZsydjLGs0kfm-0-ba2abbf45f8766213b9a50885f02e53d)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00270001.jpg?sign=1739259504-vizV2caF9YCFDyTvQkRamhdGLwlNqmbt-0-f579d77b365eb73722a21624546ee94d)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00271001.jpg?sign=1739259504-qHUrRvlmtLAFnXuOhpfozUrwovWZ9eNQ-0-9afcea33a1d3148434c05de1e2a6e94e)
表15-1-59 螺旋线形状偏差ffβ和螺旋线倾斜偏差±fHβ
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00271002.jpg?sign=1739259504-gezjD1QrPk8f72o4picM7LUhQmrwOBam-0-21f6eb898e445e1c2e6284c598ffbb3d)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00272001.jpg?sign=1739259504-uBP0knAyteuWOO0sv6Fun6JyHPUe7wlf-0-01f098b8f8052c1bd799070aee95ecc9)
表15-1-60 的比值
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00273001.jpg?sign=1739259504-7Qg7SWtgFEts9Wp6S6KocwlXrkRtEGSF-0-fe8dcb0450ebe881b230bf529b94c5b7)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00274001.jpg?sign=1739259504-pvlsTPR3hD0rDcG5BjSuKiFJF9LUjAMn-0-cbc34b182b309c642fc104a056c00fb7)
注:fi的公差值,由表中的值乘以K计算得出。
表15-1-61 径向综合偏差
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00274002.jpg?sign=1739259504-j6StG4GTidLf8Xy6LmZxWUusvO8aH8IG-0-e7024121beee2ea128da0680f5c9e66c)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00275001.jpg?sign=1739259504-i7dReyT5n51CYngRlbeJe3wOwgOKfDK1-0-c83f4cbac966fe22564aa6606a6ffbea)
表15-1-62 一齿径向综合偏差
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00275002.jpg?sign=1739259504-RVIXsxw4obUonp9XbF7fJIgGjwRr93qx-0-ba1c9a3ca263a77bd6a48b9857ac8f75)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00276001.jpg?sign=1739259504-Bc69yOM5HxRGwFRxxzfpGAOls4he4YBB-0-05b1fb0091e3ff3549e9924917df2443)
表15-1-63 径向跳动公差Fr
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00276002.jpg?sign=1739259504-GOiRAhK7TtlQK2AgT7q1kfHZOjinfGfl-0-e9e160387410da6368046d96f881dcba)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00277001.jpg?sign=1739259504-ldWNq9mv5iU9AC6lzux2PO141FQv1Aju-0-db04fdbe5ed33c4ef2e263e1424acf9d)
![](https://epubservercos.yuewen.com/31C4C5/16499785204736806/epubprivate/OEBPS/Images/img00278001.jpg?sign=1739259504-na5ZEhJXdAdm2ijWgqNWAdtSlb5XuSBJ-0-abe31ce294e805a2942e30b46ce6b447)